INTERNAL MEMO — DO NOT SEND

Protest 016: DSC 008 Bridge Deck Thickness — Contract Analysis

Contract No.: 009727
Project: I-405/Brickyard to SR 527 Improvement Project
Bridge: 405/70N-W (NB I-405 to WB SR 522)
Date: February 11, 2026 (revised); updated March 17–18, 2026 with LTR 377 analysis
Prepared by: WSDOT Contract Analysis Team
Subject: Analysis Supporting Denial of Skanska DSC 007/008 Claim — Bridge Deck Thickness
Responding to: LTR 334 (Jan 29, 2026), LTR 359 (Feb 26, 2026), and LTR 377 (Mar 13, 2026)

I. Executive Summary

Skanska’s DSC claim at Bridge 405/70N-W should be denied. The contract explicitly disclaims the accuracy of as-built drawings and requires the Design-Builder to field verify existing dimensions. As-built drawings are classified as Reference Documents under Appendix A1, meaning Skanska relies on them at its own risk. This position is consistent with WSDOT’s prior determination on Vault NW12 (SL9727-079) and is not dependent on the magnitude of any discrepancy.

Primary Finding: TR 2.13.1 is dispositive: “The plans are not guaranteed to be dimensionally accurate or complete. The Design-Builder shall field measure and verify existing dimensions as required for their Work.” GP 1-01.3 and GP 1-02.2 additionally establish that Reference Document reliance is at the Design-Builder’s own risk. Skanska mobilized for a full freeway closure demolition without having verified the deck thickness that TR 2.13.1 required it to verify.

II. Key Facts

ItemValue
Bridge405/70N-W (NB I-405 to WB SR 522)
As-built baseline (correct)Original deck (1967): 6.5″–7.0″ + 1996 overlay ~1.5″ = ~8.0″–8.5″ total
Penhall baseline (flawed)7.0″ — ignores the 1996 overlay documented in Appendix N02_5 (pg 83/95)
WSDOT field measurements (Feb 10)South end ~8.5″; middle 9″–10″; north end 10″–10.5″
Actual discrepancy range~0″ (south) to ~2.5″ (north) — vs. Penhall’s claimed 2″–4″
DSC Type ClaimedType (b) per LTR 377 — “physical conditions of an unusual nature, differing materially from those ordinarily encountered”
Total ROM Claim$378,613 (LTR 377)
Schedule Claim34 calendar days (no TIA submitted; PCO 010B controls critical path)
GP 1-04.7 DSC threshold$1,500,000 — claim is well below
M&M Memo findingNo modification to demolition plans needed (Feb 9, 2026)

III. Controlling Contract Language

TR 2.13.1 (Bridges and Structures — PRIMARY AUTHORITY)

“The plans showing the existing bridges and other structures are located in the As Builts (Appendix N). The plans are not guaranteed to be dimensionally accurate or complete. The Design-Builder shall field measure and verify existing dimensions as required for their Work.

This provision is dispositive on three levels: (1) it explicitly disclaims dimensional accuracy of as-built drawings, (2) it places the obligation to verify on the Design-Builder, and (3) it allocates the risk of dimensional variations to the Design-Builder. The contract does not carve out demolition from “their Work.” Demolition planning requires knowing what you are removing.

Reference Document Provisions

Appendix N2 (Bridge As-Builts) is designated “R” (Reference Document) in Appendix A1.

GP 1-01.3: “Reference Documents are for information purposes only and the Design-Builder shall rely upon Reference Documents at its own risk.”
GP 1-02.2: “Unless stated otherwise in the Contract, the Design-Builder is not entitled to rely on the Reference Documents. WSDOT shall not be responsible or liable in any respect for any loss, damage, cost, or expense whatsoever suffered by the Design-Builder… by reason of any use of any information contained in… Reference Documents.”

Site Investigation Obligation

GP 1-02.4(1): The Design-Builder has “reviewed all Contract and Reference Documents provided by WSDOT; inspected and examined the Site… sufficient to familiarize itself with surface and subsurface conditions.” “The Design-Builder is solely responsible for all Site conditions discoverable from a reasonable Site examination.”

This provision uses “conclusive evidence” language and is not limited to surface-visible conditions. It requires the proposer to have undertaken “other appropriate activities” to become familiar with conditions. The appropriate activity was coring or below-deck measurement, and the access mechanism existed under ITP Section 2.6.

IV. Precedent: Vault NW12 (SL9727-079)

On February 21, 2025, WSDOT denied Skanska’s Vault NW12 claim citing GP 1-01.3 and GP 1-02.2 (as-builts are Reference Documents; reliance at DB’s own risk). DSC 007/008 presents an even stronger case for denial because:

V. LTR 377 Supplemental Protest — Response Analysis

A. Type (b) DSC Argument

Skanska pursues Type (b) under GP 1-04.7: “physical conditions of an unusual nature, differing materially from those ordinarily encountered.”

WSDOT counter: Bridge overlays are not unusual. A 1996 overlay on a 1967 bridge is entirely foreseeable maintenance. Thickness variation falls within the normal range of construction tolerances. GP 1-04.7(a) requires the Design-Builder have “no actual or constructive knowledge” of the condition. The 1996 overlay sheets were in Appendix N02_5. Skanska had constructive knowledge.

B. TR 2.13.1 “Design vs. Demolition” Rebuttal

Skanska argues TR 2.13.1 applies only to “design and fit-up of new construction interfacing with existing elements,” not to “verifying the internal composition of structures being entirely removed.”

WSDOT counter: TR 2.13.1 says “as required for their Work.” It does not carve out demolition. “Dimensions” is not qualified. Demolition planning requires knowing what you are removing — that is part of “their Work.”

C. Form A / Reliance Argument

Skanska argues Form A “addresses general site familiarity and conditions discernible from the surface.” Deck thickness is latent, not surface-discernible.

WSDOT counter: GP 1-02.4(1) certifies examination “sufficient to familiarize itself with surface and subsurface conditions.” Deck composition is a subsurface condition. The provision requires “other appropriate activities” to become familiar with conditions. The appropriate activity was coring or below-deck measurement — and the access mechanism existed under ITP 2.6.

D. The 7.0″ Baseline Flaw (Key Evidentiary Point)

Penhall’s Deck Thickness Mapping uses 7.0″ as the as-built baseline for all spans. This ignores the 1996 overlay documented in Appendix N02_5 (pg 83/95), which adds approximately 1.5″ to the total deck thickness. The corrected baseline is 8.0″–8.5″.

LocationPenhall Claimed Difference (vs. 7.0″)Corrected Difference (vs. 8.0″–8.5″)
NE spans 1–3 (7.5″–7.8″)0.5″–0.8″Below corrected baseline
NE spans 4–7 (8.3″–8.5″)1.3″–1.5″0″ to 0.5″
NW spans 2–4 (7.8″–8.0″)0.8″–1.0″Below to 0″
NW spans 5–8 (8.0″–9.5″)1.0″–2.5″0″ to 1.5″
NW spans 9–15 (9.0″–11.0″)2.0″–4.0″0.5″–2.5″

Penhall’s entire cost and schedule analysis is built on an inflated baseline. The 192 CY extra volume calculation is overstated because it uses 7.0″ instead of 8.0″–8.5″ as the comparison point.

E. M&M Memo Significance

The Modjeski and Masters structural verification memo (February 9, 2026) is the most significant piece of evidence in LTR 377, and it undermines Skanska’s own case.

F. Verification Methods Analysis

LTR 377 frames verification as requiring “destructive testing on an active interstate structure” and asserts this was “not reasonably feasible.” This is the wrong framing and narrows to one method only.

Note on GPR (Hold for DRB):

GPR is weak for concrete-on-concrete interfaces because the dielectric contrast between original concrete and overlay is minimal. Do NOT cite GPR in the protest response letter or suggest it as a viable method. If Skanska raises GPR at DRB, the response is that GPR’s limitations for this application do not excuse failure to consider other methods.

VI. ITP Provisions (Reserved for Protest Response / DRB)

ITP ProvisionContentReserved For
ITP §2.6 (ROW Access)WSDOT will permit reasonable access with 7 calendar days advance notice. Traffic Control Plans submitted 7 days in advance if needed. Bridge 405/70N-W is within Project limits.Protest response
ITP §2.7.3 (Additional Geotechnical Investigation)“If the Proposer determines that additional… investigations are necessary to properly bid the Work, it is the responsibility of the Proposer to perform such investigation… at its sole expense.”Protest response
ITP §2.2 (Examination of RFP)“The Proposer bears the risk of all consequences of any failure to thoroughly investigate all relevant Project and Project Site conditions.”Protest response
ITP §3.3.4 (Work Site Certification)Pass/Fail requirement: each proposer certified it had reviewed Reference Documents, inspected and examined the Site, and undertaken activities sufficient to familiarize itself with surface and subsurface conditions. Skanska submitted this certification.Protest response (already referenced in SL 9727-264)
GP 1-02.4(1) “conclusive evidence”Contractual estoppel argumentProtest response / DRB
SL9727-079 Vault NW12 precedentPrior denial on identical Reference Document groundsDRB Position Paper

VII. Risk Assessment

Strengths

Potential Weaknesses / Risk Items

VIII. Do-Not-Concede List

IX. Open Items

ItemStatus
Deck thickness in as-builts confirmedResolved: 6.5″–7.0″ original + ~1.5″ overlay = 8.0″–8.5″ total
Notice timing confirmedResolved: TCP 119 Jan 24; Penhall notice Jan 27; Skanska notice Jan 29
All contract citations verified against sourceResolved: TR 2.13.1, GP 1-04.7, GP 1-01.3, GP 1-02.2, GP 1-02.4(1), Appendix A1, SL9727-079 — all confirmed
Deck sample (physical)Open — Dan requested physical sample to confirm overlay distinguishability
Patrick’s full span-by-span core listOpen — complete span-by-span measurements (photos required for verification)
N-W bridge coring dataOpen — Penhall drilling N-W bridge; results incoming
Access hatch photosOpen — User will provide photos of Bridge 405/70N-W access hatches; do not block protest response
Subcontractor chainOpen — what information did Skanska provide Penhall at bid time? Did Skanska pass through TR 2.13.1 disclaimers?